features regulated converters ? 2:1 wide input voltage range ? 1.6kvdc isolation ? ul certifed ? effciency up to 91% ? six-sided continuous shield ? available as power module (rpm60-g) pd-1 rev.: 1/2016 www.recom-power.com dc/dc converter 3 y e a r w a r r a n t y 3 description the rp60-g series dc/dc converters deliver 60w of power in an industry standard 2 x2 package, which also meets military standards for thermal shock and vibration tolerance. sense pins allow the output voltage at the point of load to be tightly regulated and automatically compensate for any voltage drops that may occur across any connections. e196683 60 watt 2 x 2 single output rp60-g selection guide part number input output output input (1) effciency (1) max. capacitive voltage range voltage current current typ. load (2) [vdc] [vdc] [ma] [ma] [%] [f] rp60-243.3sg (3,4) 18-36 3.3 14000 2163 89 36000 RP60-2405SG (3,4) 18-36 5 12000 2778 90 20400 rp60-2412sg (3,4) 18-36 12 5000 2778 90 3550 rp60-2415sg (3,4) 18-36 15 4000 2778 90 2300 rp60-483.3sg (3,4) 36-75 3.3 14000 1081 89 36000 rp60-4805sg (3,4) 36-75 5 12000 1374 91 20400 rp60-4812sg (3,4) 36-75 12 5000 1389 90 3550 rp60-4815sg (3,4) 36-75 15 4000 1389 90 2300 ul60950-1 certifed model numbering ordering examples RP60-2405SG = 24v input, 5v output, positive logic ctrl pin. rp60-4812sg/n-hc = 48v input, 12v output, negative logic ctrl pin, heatsink ftted input voltage output voltage s ingle rp60-__ __ sg/_ _ package (4) control logic (3) notes: note3: no suffx for ctrl function with positive logic (1=on, 0=off) and trim pin add suffx n for ctrl function with negative logic (0=on, 1=off) and trim pin note4: add suffx -hc for premounted heatsink and clips notes: note1: typical value at nominal input voltage and full load. note2: test by minimum vin and constant resistive load.
pd-2 rev.: 1/2016 www.recom-power.com dc/dc converter rp60-g series basic characteristics parameter condition min. typ. max. input voltage range nom. vin= 24v nom. vin= 48v 18vdc 36vdc 24vdc 48vdc 36vdc 75vdc under voltage lockout (uvlo) vin = 24v dc-dc on dc-dc off 15vdc 17vdc vin = 48v dc-dc on dc-dc off 32vdc 34vdc input filter pi-type input refected ripple current (5) nominal vin and full load 20map-p input surge voltage vin= 24v, 100ms max. vin= 48v, 100ms max. 50vdc 100vdc start-up time constant resistive load power up remote on/off 20ms 20ms operating frequency range 270khz 300khz 330khz ripple and noise measured by 20mhz bandwidth, with 1f mlcc on output 3.3vout, 5vout 12vout, 15vout 75mvp-p 100mvp-p remote on/off (6) positive logic dc-dc on dc-dc off open or 3.0v < vr < 12v short or 0v < vr < 1.2v negative logic dc-dc on dc-dc off short or 0v < vr < 1.2v open or 3.0v < vr < 12v input current of remote pin (ctrl) dc-dc off 4ma dc-dc on -0.5ma 1.0ma continued on next page specifcations measured at ta = 25c, nominal input voltage, full load otherwise noted notes: note5: no minimum loading on the output is required to maintain specifed regulation. operation under no-load condition will not damage these devices. note6: the on/off control pin voltage is referenced to the -vin pin. effciency vs. output current effciency vs. input voltage 18vin 24vin 36vin efficiency [%] output current [%] 10 75 80 85 50 45 40 55 60 65 70 95 20 40 60 80 100 30 50 70 90 90 efficiency [%] input voltage [vdc] 18 85 86 87 89 88 90 92 22 24 28 34 32 36 20 26 30 91 RP60-2405SGw
regulations parameter condition value output voltage accuracy full load and nominal input 1.0% voltage adjustability (7) 10% line voltage regulation low line, high line at full load 0.2% load voltage regulation (8) 0.5% transient response recovery time 25% load step change 250 s typ. continued on next page dc/dc converter specifcations measured at ta = 25c, nominal input voltage, full load otherwise noted rp60-g series pd-3 rev.: 1/2016 www.recom-power.com notes: note7: maximum output deviation is 10% inclusive of remote sense and trim. if remote sense is not being used, the +sense should be connected to its corresponding +output and likewise the -sense should be connected to its corresponding Coutput. note8: no minimum loading on the output is required to maintain specifed regulation. operation under no-load condition will not damage these devices. external output trimming effciency vs. output current effciency vs. input voltage 36vin 48vin 75vin efficiency [%] output current [%] 10 65 60 55 50 45 40 70 75 85 80 95 20 40 60 80 100 30 50 70 90 90 efficiency [%] input voltage [vdc] 36 65 60 70 75 80 90 95 44 48 56 68 64 75 40 52 60 72 85 rp60-4805sgw trim up 1 2 3 4 5 6 7 8 9 10 % vout = 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 volts r u = 57.93 26.16 15.58 10.28 7.11 4.99 3.48 2.34 1.46 0.75 kohms trim down 1 2 3 4 5 6 7 8 9 10 % vout = 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 volts r d = 69.47 31.23 18.49 12.12 8.29 5.74 3.92 2.56 1.50 0.65 kohms rp60-xx3.3sg output voltage trimming single output powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. no general equation can be given for calculating the trim resistors, but the following trimtables give typical values for chosing these trimming resistors. if voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resis tor required or use a variable resistor to set the output voltage. output can be externally trimmed by using the method shown below. r u 7 8 r d 8 6 trim up trim down
pd-4 rev.: 1/2016 www.recom-power.com dc/dc converter specifcations measured at ta = 25c, nominal input voltage, full load otherwise noted rp60-g series trim up 1 2 3 4 5 6 7 8 9 10 % vout = 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 volts r u = 36.57 16.58 9.92 6.58 4.59 3.25 2.30 1.59 1.03 0.59 kohms trim down 1 2 3 4 5 6 7 8 9 10 % vout = 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 volts r d = 45.53 20.61 12.31 8.15 5.66 4.00 2.81 1.92 1.23 0.68 kohms trim up 1 2 3 4 5 6 7 8 9 10 % vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 volts r u = 367.91 165.95 98.64 64.98 44.78 31.32 21.70 14.49 8.88 4.39 kohms trim down 1 2 3 4 5 6 7 8 9 10 % vout = 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 volts r d = 460.99 207.95 123.60 81.42 56.12 39.25 27.20 18.16 11.13 5.51 kohms trim up 1 2 3 4 5 6 7 8 9 10 % vout = 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 volts r u = 404.18 180.59 106.06 68.80 46.44 31.53 20.88 12.90 6.69 1.72 kohms trim down 1 2 3 4 5 6 7 8 9 10 % vout = 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 volts r d = 499.82 223.41 131.27 85.20 57.56 39.14 25.97 16.10 8.42 2.282 kohms rp60-xx05sg rp60-xx12sg rp60-xx15sg protections parameter condition value short circuit protection (scp) continuous, automatic recovery over voltage protection (ovp) zener diode clamp 3.3vout 5vout 12vout 15vout 3.7vdc - 5.4vdc 5.6vdc - 7.0vdc 13.8vdc - 17.5vdc 16.8vdc - 20.5vdc over temperature protection (otp) 120c typ. over load protection (olp) % of iout rated 150% max. isolation voltage i/p to o/p i/p to o/p to case 1.6kvdc/1 minute 1.6kvdc/1 minute isolation resistance 500vdc 1g ? min. isolation capacitance 1500pf max. notes: note9: this power module is not internally fused. an input line fuse must always be used.
dc/dc converter specifcations measured at ta = 25c, nominal input voltage, full load otherwise noted rp60-g series pd-5 rev.: 1/2016 www.recom-power.com environmental parameter condition value operating temperature range without derating with derating -40c to +50c -40c to +110c maximum case temperature +110c max. temperature coeffcient 0.02%/c max. thermal impedance natural convection (20lfm) without heat-sink natural convection (20lfm) with heat-sink 10.5c/watt 8.4c/watt operating humidity 5% - 95% rh thermal shock mil-std-810f vibration mil-std-810f mtbf mil-hdbk-217f bellcore tr-nwt-000332 (10) 408.9 x 10 3 hours 1093 x 10 3 hours derating graph (11) notes: note10: bellcore tr-nwt-000332. case l: 50% stress, temperature at 40c (ground fxed and controlled environment). note11: derating graphs are valid only for the shown part numbers. if you need detailed derating-information about a part- number not shown here please contact our technical support service at techsupportat@recom-power.com. -40 60 50 80 100 110 120 40 20 0 -20 0 20 40 60 80 100 ambient temperature [c] output power [%] -40 60 63 80 100 110 120 40 20 0 -20 0 20 40 60 80 100 ambient temperature [c] output power [%] rp60-483.3sg rp60-483.3sg with heat-sink safety and certifications certifcate type (safety) report / file number standard ul general safety e196683 ul60950-1 1st. ed.: 2003 c22.2 no. 60950 1st. ed.: 2003 emc compliance condition standard / criterion emi standard (12) with external flter en55022, class a, class b esd radiated immunity fast transient (13) surge (13) conducted immunity air 8kv and contact 6kv 10 v/m 2kv 1kv 10 vr.m.s en61000-4-2, criteria a en61000-4-3, criteria a en61000-4-4, criteria a en61000-4-5, criteria a en61000-4-6, criteria a continued on next page
pd-6 rev.: 1/2016 www.recom-power.com dc/dc converter specifcations measured at ta = 25c, nominal input voltage, full load otherwise noted rp60-g series input input dc dc fuse c2 c1 +v in +v out -v out -v in load c4 c3 c3 dc dc fuse c2 c1 +v in +v out com -v out -v in load load c4 emi filtering class a model c1 c2 c3/c4 rp60-24xxsg n/a 6.8f/50v 1812 mlcc 1000pf/2kv 1808 mlcc rp60-48xxsg 2.2f/100v 1812 mlcc 2.2f/100v 1812 mlcc 1000pf/2kv 1808 mlcc input input dc dc fuse c4 c3 c1 c2 +v in +v out -v out -v in load c6 c5 +v out com -v out load load l1 fuse c3 c1 c2 l1 dc dc c4 +v in +v out -v out -v in c6 c5 emi filtering class b model c1 c2 c3 c4 c5/c6 l2 rp60-24xxsg 4.7f/50v 1812 mlcc n/a 4.7f/50v 1812 mlcc n/a 1000pf/2kv 1808 mlcc cmc: 450 h ref.: we 7448227005 ref.: cmc-05 rp60-48xxsg 2.2f/100v 1812 mlcc 2.2f/100v 1812 mlcc 2.2f/100v 1812 mlcc n/a 1000pf/2kv 1808 mlcc cmc: 830 h ref.: we 744822301 ref.: cmc-08 notes: note12: the standard modules meet emi class a or class b with external components, see flter suggestions below. note13: an external input flter capacitor is required if the module has to meet en61000-4-4, en61000-4-5. the flter capacitor recom suggest: nippon chemi-con ky series, 220f/100v
dimensions and physical characteristics parameter type value material case base potting nickel coated copper fr4 pcb epoxy (ul94-v0) package dimensions (lxwxh) without heat-sink with heat-sink 50.8 x 50.8 x 10.2mm 56.8 x 50.8 x 17.0mm package weight without heat-sink with heat-sink 60g 81.06g pin connections pin # single 1 +vin 2 -vin 3 ctrl 4 -sense (7) 5 +sense (7) 6 +vout 7 -vout 8 trim pin pitch tolerance 0.25 mm pin dimension tolerance 0.1mm tolerance: x.x 0.5mm x.xx 0.25mm dc/dc converter specifcations measured at ta = 25c, nominal input voltage, full load otherwise noted rp60-g series pd-7 rev.: 1/2016 www.recom-power.com 5.85 5.60 0.70 10.2 17.0 50.00 50.00 1.40 1.60 56.8 1.30 1.40 top view heat-sink dimension drawing (mm) with heat-sink 4 5 6 7 8 3 2 1 50.8 50.8 10.2 45.70 27.90 15.24 5.08 5.08 15.24 7.62 20.32 2.54 5.60 ?1.00 0.70 bottom view dimensions drawing (mm)
pd-8 rev.: 1/2016 www.recom-power.com dc/dc converter specifcations measured at ta = 25c, nominal input voltage, full load otherwise noted rp60-g series the product information and specifcations are subject to change without prior notice. recom products are not authorized for use in safety-critical applications (such as life support) without recoms explicit written consent. a safety-critical application is defned as an application where a failure of a recom product may reasonably be expected to endanger or cause loss of life, infict bodily harm or damage property. the buyer shall indemnify and hold harmless recom, its affliated companies and its representatives against any damage claims in connection with the unauthorized use of recom products in such safety-critical applications. packaging information parameter type value packaging quantity without heat-sink with heat-sink tube tray 4pcs. 12pcs. storage temperature range -55c to +125c storage humidity 5% - 95% rh
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